Process Systems, LLC & Dylan Energy CHP
Data/AI Dedicated Power and Cooling
Integrated thermal management and Combined Cooling, Heating, and Power (CCHP) solutions engineered for next-generation AI infrastructure — delivering efficiency, resilience, and scalability.
Overview
As AI data centers scale in power density and thermal load, conventional separate power and cooling systems create critical inefficiencies. Process Systems, LLC has developed a radiation-integrated CCHP platform that unifies power generation and cooling into a single cascading energy system.
By leveraging radiation-dominant heat transfer physics (Stefan–Boltzmann T⁴ law), the platform achieves up to 88.7% reduction in burner demand compared to convection-only designs, while delivering 70–85% total system efficiency — far exceeding conventional approaches.
Technical Presentations
Co-Generation Power and Cooling for AI/Data Center
A board-level strategic overview of the CCHP platform — covering system architecture, steam turbine power conversion, absorption cooling integration, scalable performance metrics from 1–10 MW, economic impact, and phased deployment strategy.
- 70–85% total system efficiency
- 700 tons cooling per 1 MW module
- 3–6 year payback period
- Modular 1 MW → 100 MW scaling
Radiation + Convection Steam Generation
A deep-dive thermodynamic engineering study comparing convection-only vs. radiation-integrated furnace designs — with governing heat transfer laws, emissivity analysis, comparative performance data, and implementation recommendations.
- 88.7% reduction in burner demand
- Stefan–Boltzmann T⁴ heat transfer
- Scenario A vs. Scenario B analysis
- CFD verification methodology
Core Technology
Radiation-Dominant Steam Generation
High-temperature combustion leverages the Stefan–Boltzmann T⁴ relationship to maximize radiant heat flux, reducing burner duty by up to 90% versus conventional convection-only designs.
Steam Turbine Power Conversion
Standard industrial turbines operating at 120 psig / 350°F convert approximately 22% of thermal input to electrical power — using proven, commercially available equipment without modification.
Absorption Cooling
Turbine exhaust steam drives an absorption chiller, producing ~700 tons of cooling per MW of power output. Waste heat becomes high-value cooling capacity for AI server infrastructure.
Download the Design Summary
Get the full Radiation-Integrated Design Summary PDF — thermodynamic theory, comparative analysis, and implementation recommendations.